XFELCooler

General

Project plan / Specifications

Qualification of ClassII cooler

Conceptual Design

XFEL cooler schematics and Controls Schematics for PLC

Primary circuit test setup Schematics for ECR

XFEL cooler controls

Calculations

Tube diameters

Accumulator size

Accumulator spiral

Heat Exchanger properties

Components

component	ID	information	drawing	comment
accumulator	AC101	Drawings	Y	by Hoefnagel & Meijn
burst disk	PR1xx	SS-RDK-16-1900	N	130bar burst
check valve	VL103	6L-CW4VR4	N	one way valve
control valve	VL20x	Carel E2V Control unit	N	proportional control valve
cooling aggregate	CU201	VTZ038 compressor Frequency controller	N	ECR condensing unit Koeltechnisch schema Electrisch schema
filter	FT103	SS-4TF-TW-15	N
heater	HT110		N	make sure it is a sealed version
heat exchanger	HXxxx	AXP10 CO2-R404A CO2-CO2	N	can test to 1.44*Pmax
flow sensor	FT103	RHM03 NL083183	Y	flow to 1kg/min / different resonance freq. than RHM015 / can provide PED documents
flow transmitter	FT103	RHE14	Y	together with flow sensor
valve handle extension	VL105, 108	Valve extender	Y	order with Innodry?
2-way valve	VL108, 112	SS-43GHLVCR4	Y	on-off valve with VCR connections / HL option = T form inside ball
3-way valve	VL105, 111	SS-43GXLVCR4	Y	3-way valve with L pattern
pressure transmitter	PT1xx	PTX5072-TC-A2-CA-H0-PE 0-100bar abs	Y	GE sensing new product line / can provide conformity document
temperature sensor	TT1xx	2ABi15-230mm/ti/mf9/2AB25.nn/2meter	N	Thermocoax
pump body	PM101	Varicon	Y
pump head	PM101	1M-J/12/11/X-SS/S/Q/K200/DLC	Y	compatible with CO2 / ask for PED documents
relieve valve	PR1xx		N
vacuum pump	PM111	Vacuubrand MD1 Vacuubrand catalog	N

Electronics

Siemens S300 PLC Components

Electronics schematics

Drawings

component	ID	drawing	BOM	comment
flow meter	FT103	Flowsensor+fitting Flow transmitter RHE14	Assy_flowmeter_BOM
valve extension short	N/A	Assy_VL43g_2-way_valve_extention_short	Assy_VL43g_2-way_valve_extension_short_BOM
valve extension long	N/A	Assy_VL43g_2-way_valve_extension_long	Assy_VL43g_2-way_valve_extension_long_BOM
3way valve extension short	N/A	Assy_VL43g_3-way_valve_extension_short	Assy_VL43g_3-way_valve_extension_short_BOM
3way valve extension long	N/A	Assy_VL43g_3-way_valve_extension_long	Assy_VL43g_3-way_valve_extension_long_BOM
electrical 2-way valve (S)	N/A	Assy_VL43g_1_4In_VCR_electrical_ball_valve_short	Assy_VL43g_1_4In_VCR_electrical_ball_valve_short_BOM
electrical 2-way valve (L)	N/A	Assy_VL43g_1_4In_VCR_electrical_ball_valve_long	Assy_VL43g_1_4In_VCR_electrical_ball_valve_long_BOM
electrical 3-way valve (S)	N/A	Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short	Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short_BOM
electrical 3-way valve (L)	N/A	Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long	Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long_BOM
manual 2-way valve (S)	N/A	Assy_VL43g_1_4In_VCR_manual_ball_valve_short	Assy_VL43g_1_4In_VCR_manual_ball_valve_short_BOM
manual 2-way valve (L)	N/A	Assy_VL43g_1_4In_VCR_manual_ball_valve_long	Assy_VL43g_1_4In_VCR_manual_ball_valve_long_BOM
manuall 3-way valve (S)	N/A	Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short	Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short_BOM
manuall 3-way valve (L)	N/A	Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long	Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long_BOM
Accumulator	N/A	Accumulator
Heatexchanger AXP10-20	HX204	Assy_Heatexchanger_AXP10-20	Assy_Heatexchanger_AXP10-20_BOM
Heatexchanger AXP10-10	HX104	Heatexchanger_AXP10-10	Assy_Heatexchanger_AXP10-10_BOM
Assy Gearpump	N/A	Assy_Gearpump	Assy_Gearpump_BOM
Assy PTB Horizontal	N/A	Assy_PTB_Horizontal	Assy_PTB_Horizontal_BOM
Assy PTB Vertical	N/A	Assy_PTB_Vertical	Assy_PTB_Vertical_BOM

Drawings

Heatexchanger

Heatexchanger

Pipesections

heatexchaner bracket

Vaccumpumpplate

Midsectionplate

Buttomplate

The Frame

The frame2