Difference between revisions of "XFELCooler"
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== General == | == General == | ||
− | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/ProjectPlan/ | + | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/ProjectPlan/CO2_XFEL_ProjectPlan_v2.0.pdf Project plan / Specifications] |
− | [http://www.nikhef.nl/pub/experiments/ | + | [http://www.nikhef.nl/pub/experiments/atlaswiki/index.php/XFELCoolerQualification Qualification of ClassII cooler] |
== Conceptual Design == | == Conceptual Design == | ||
− | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/ | + | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/1kWcoolingUnit7oct10.pdf XFEL cooler schematics and Controls] |
+ | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/CO2_XFEL_Schematics_v5.1.pdf Schematics for PLC] | ||
− | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/ | + | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/CO2_XFEL_Primary_Tester_v2.0.pdf Primary circuit test setup] |
+ | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/ECRaddition.pdf Schematics for ECR] | ||
− | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/ | + | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/CO2_XFEL_Controls_v3.0.pdf XFEL cooler controls] |
== Calculations == | == Calculations == | ||
Line 17: | Line 19: | ||
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/CO2_XFEL_Tubing_v1.0.pdf Tube diameters] | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/CO2_XFEL_Tubing_v1.0.pdf Tube diameters] | ||
− | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/ | + | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/CO2_XFEL_Accumulator_v3.0.pdf Accumulator size] |
− | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/ | + | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/AccuSpiralCalculation8oct10.pdf Accumulator spiral] |
+ | |||
+ | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/CO2_XFEL_HeatExchangers_v3.0.pdf Heat Exchanger properties] | ||
== Components == | == Components == | ||
{| class="wikitable" border="1" cellpadding="5" cellspacing="0" | {| class="wikitable" border="1" cellpadding="5" cellspacing="0" | ||
|- | |- | ||
− | ! component || information || comment | + | ! component || ID || information || drawing || comment |
|- | |- | ||
− | | | + | | accumulator || AC101 ||[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AC101/AC101_Hoefnagel.pdf Drawings] || Y|| by Hoefnagel & Meijn |
|- | |- | ||
− | | | + | | burst disk || PR1xx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Swagelok_SS-RDK-16-1900.pdf SS-RDK-16-1900] || N || 130bar burst |
|- | |- | ||
− | | | + | | check valve || VL103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/check-valveMS-02-89.pdf 6L-CW4VR4] || N || one way valve |
|- | |- | ||
− | | heater || || make sure it is a sealed version | + | | control valve || VL20x || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CAREL_E2V_030220815.pdf Carel E2V] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CAREL_EVD_0300006EN.pdf Control unit] || N || proportional control valve |
+ | |- | ||
+ | | cooling aggregate || CU201 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/FRCC-PC-009-A1-02.pdf VTZ038 compressor] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/MANUAL_vtz_Danfoss.pdf Frequency controller] || N || ECR condensing unit [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CU201/KoeltechnischSchema.pdf Koeltechnisch schema] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CU201/ElectrischSchema_A1.pdf Electrisch schema] | ||
+ | |- | ||
+ | | filter || FT103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Swagelok_ss-4TF-TW-15.pdf SS-4TF-TW-15] || N || | ||
+ | |- | ||
+ | | heater || HT110 || || N || make sure it is a sealed version | ||
|- | |- | ||
− | | heat exchanger || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/ | + | | heat exchanger || HXxxx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AXP10.pdf AXP10] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AXP10_20H_F_20101007091810826-1.pdf CO2-R404A] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AXP10_10H_F_selecties_nikhef-4.pdf CO2-CO2 ] || N || can test to 1.44*Pmax |
|- | |- | ||
− | | flow sensor || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/RHM_03.pdf RHM03] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/ | + | | flow sensor || FT103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/RHM_03.pdf RHM03] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Rheonik_NL083183_2010_10_06_10_18_05_397-3.pdf NL083183] || Y || flow to 1kg/min / different resonance freq. than RHM015 / can provide PED documents |
|- | |- | ||
− | | flow transmitter || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/RHE_14.pdf RHE14] || together with flow sensor | + | | flow transmitter || FT103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/RHE_14.pdf RHE14] || Y || together with flow sensor |
|- | |- | ||
− | | valve handle extension || [http://www.nikhef.nl/pub/departments/mt/projects/CO2cooling/Projects/CO2components/CO2BallValves/Presentations/CO2ValveDesign1jul10.ppt Valve extender] || | + | | valve handle extension || VL105, 108 || [http://www.nikhef.nl/pub/departments/mt/projects/CO2cooling/Projects/CO2components/CO2BallValves/Presentations/CO2ValveDesign1jul10.ppt Valve extender] || Y || order with Innodry? |
|- | |- | ||
− | | | + | | 2-way valve || VL108, 112 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/MS-02-331.pdf SS-43GHLVCR4] || Y || on-off valve with VCR connections / HL option = T form inside ball |
|- | |- | ||
− | | | + | | 3-way valve || VL105, 111 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/MS-02-331.pdf SS-43GXLVCR4] || Y || 3-way valve with L pattern |
|- | |- | ||
− | | pressure transmitter || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/920-483D-LR.pdf PTX5072-TC-A2-CA-H0-PE 0-100bar abs] | + | | pressure transmitter || PT1xx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/920-483D-LR.pdf PTX5072-TC-A2-CA-H0-PE 0-100bar abs] || Y || GE sensing new product line / can provide conformity document |
|- | |- | ||
− | | temperature sensor || || | + | | temperature sensor || TT1xx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/E193-0_Which_TC_to_choose.pdf 2ABi15-230mm/ti/mf9/2AB25.nn/2meter] || N || Thermocoax |
|- | |- | ||
− | | pump body || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/GearPump_body_SUURMOND.pdf Varicon] || | + | | pump body || PM101 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/GearPump_body_SUURMOND.pdf Varicon] || Y || |
|- | |- | ||
− | | pump head || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/GearPump_head_SUURMOND.pdf 1M-J/12/11/X-SS/S/Q/K200/DLC] | + | | pump head || PM101 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/GearPump_head_SUURMOND.pdf 1M-J/12/11/X-SS/S/Q/K200/DLC] || Y || compatible with CO2 / ask for PED documents |
|- | |- | ||
− | | relieve valve || || | + | | relieve valve || PR1xx || || N || |
|- | |- | ||
+ | | vacuum pump || PM111 || [http://www.vacuubrand.com/en-pageID814.php Vacuubrand MD1] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Vacubrand_MD1.pdf Vacuubrand catalog] || N || | ||
|} | |} | ||
== Electronics == | == Electronics == | ||
+ | |||
+ | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Electronics/CO2_XFEL_plc_components_v2.0.pdf Siemens S300 PLC Components] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Electronics/CO2_XFEL_electronics_schematics_v2.0.pdf Electronics schematics] | ||
== Drawings == | == Drawings == | ||
+ | {| class="wikitable" border="1" cellpadding="5" cellspacing="0" | ||
+ | |- | ||
+ | ! component || ID || drawing || BOM || comment | ||
+ | |- | ||
+ | | flow meter || FT103 || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Flowsensor_fitting.pdf Flowsensor+fitting] [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Transmitter.pdf Flow transmitter RHE14] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_flowmeter_BOM.pdf Assy_flowmeter_BOM] || | ||
+ | |- | ||
+ | | valve extension short || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extention_short.pdf Assy_VL43g_2-way_valve_extention_short] || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extension_short_BOM.pdf Assy_VL43g_2-way_valve_extension_short_BOM] || | ||
+ | |- | ||
+ | | valve extension long || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extension_long.pdf Assy_VL43g_2-way_valve_extension_long] || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extension_long_BOM.pdf Assy_VL43g_2-way_valve_extension_long_BOM] || | ||
+ | |- | ||
+ | | 3way valve extension short || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_short.pdf Assy_VL43g_3-way_valve_extension_short] || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_short_BOM.pdf Assy_VL43g_3-way_valve_extension_short_BOM] || | ||
+ | |- | ||
+ | | 3way valve extension long || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_long.pdf Assy_VL43g_3-way_valve_extension_long] ||[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_long_BOM.pdf Assy_VL43g_3-way_valve_extension_long_BOM] || | ||
+ | |- | ||
+ | | electrical 2-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_short] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_short_BOM] || | ||
+ | |- | ||
+ | | electrical 2-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_long] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_long_BOM] || | ||
+ | |- | ||
+ | | electrical 3-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short_BOM] || | ||
+ | |- | ||
+ | | electrical 3-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long_BOM] || | ||
+ | |- | ||
+ | | manual 2-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_short] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_short_BOM] || | ||
+ | |- | ||
+ | | manual 2-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_long] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_long_BOM] || | ||
+ | |- | ||
+ | | manuall 3-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short_BOM] || | ||
+ | |- | ||
+ | | manuall 3-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long_BOM] || | ||
+ | |- | ||
+ | | Accumulator || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Accumulator.pdf Accumulator] || || | ||
+ | |- | ||
+ | | Heatexchanger AXP10-20 || HX204 || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-20.pdf Assy_Heatexchanger_AXP10-20] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-20_BOM.pdf Assy_Heatexchanger_AXP10-20_BOM] || | ||
+ | |- | ||
+ | | Heatexchanger AXP10-10 || HX104 || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-10.pdf Heatexchanger_AXP10-10] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-10_BOM.pdf Assy_Heatexchanger_AXP10-10_BOM] || | ||
+ | |- | ||
+ | | Assy Gearpump || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Gearpump.pdf Assy_Gearpump] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Gearpump_BOM.pdf Assy_Gearpump_BOM] || | ||
+ | |- | ||
+ | | Assy PTB Horizontal || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Horizontal.pdf Assy_PTB_Horizontal] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Horizontal_BOM.pdf Assy_PTB_Horizontal_BOM] || | ||
+ | |- | ||
+ | | Assy PTB Vertical || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Vertical.pdf Assy_PTB_Vertical] | ||
+ | || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Vertical_BOM.pdf Assy_PTB_Vertical_BOM] || | ||
+ | |- | ||
+ | |} | ||
+ | |||
+ | == Pictures == | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4415.JPG Heatexchanger] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4414.JPG Heatexchanger] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4413.JPG Pipesections] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4654.JPG heatexchaner bracket] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4657.JPG Vaccumpumpplate] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4656.JPG Midsectionplate] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4658.JPG Buttomplate] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4655.JPG The Frame] | ||
+ | |||
+ | [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4659.JPG The frame2] |
Latest revision as of 14:41, 25 March 2011
General
Qualification of ClassII cooler
Conceptual Design
XFEL cooler schematics and Controls Schematics for PLC
Primary circuit test setup Schematics for ECR
Calculations
Components
component | ID | information | drawing | comment |
---|---|---|---|---|
accumulator | AC101 | Drawings | Y | by Hoefnagel & Meijn |
burst disk | PR1xx | SS-RDK-16-1900 | N | 130bar burst |
check valve | VL103 | 6L-CW4VR4 | N | one way valve |
control valve | VL20x | Carel E2V Control unit | N | proportional control valve |
cooling aggregate | CU201 | VTZ038 compressor Frequency controller | N | ECR condensing unit Koeltechnisch schema Electrisch schema |
filter | FT103 | SS-4TF-TW-15 | N | |
heater | HT110 | N | make sure it is a sealed version | |
heat exchanger | HXxxx | AXP10 CO2-R404A CO2-CO2 | N | can test to 1.44*Pmax |
flow sensor | FT103 | RHM03 NL083183 | Y | flow to 1kg/min / different resonance freq. than RHM015 / can provide PED documents |
flow transmitter | FT103 | RHE14 | Y | together with flow sensor |
valve handle extension | VL105, 108 | Valve extender | Y | order with Innodry? |
2-way valve | VL108, 112 | SS-43GHLVCR4 | Y | on-off valve with VCR connections / HL option = T form inside ball |
3-way valve | VL105, 111 | SS-43GXLVCR4 | Y | 3-way valve with L pattern |
pressure transmitter | PT1xx | PTX5072-TC-A2-CA-H0-PE 0-100bar abs | Y | GE sensing new product line / can provide conformity document |
temperature sensor | TT1xx | 2ABi15-230mm/ti/mf9/2AB25.nn/2meter | N | Thermocoax |
pump body | PM101 | Varicon | Y | |
pump head | PM101 | 1M-J/12/11/X-SS/S/Q/K200/DLC | Y | compatible with CO2 / ask for PED documents |
relieve valve | PR1xx | N | ||
vacuum pump | PM111 | Vacuubrand MD1 Vacuubrand catalog | N |