Difference between revisions of "XFELCooler"

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==  General ==
 
==  General ==
  
−
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/ProjectPlan/CO2_XFEL_project_plan.doc Project plan]
+
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/ProjectPlan/CO2_XFEL_ProjectPlan_v2.0.pdf Project plan / Specifications]
  
−
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Safety/PressureVesselSafety.pdf Safety classes for a 90bar pressure vessel]
+
[http://www.nikhef.nl/pub/experiments/atlaswiki/index.php/XFELCoolerQualification Qualification of ClassII cooler]
  
−
== Schematics ==
+
== Conceptual Design ==
  
−
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/XFEL_CO2_Schematics.pptx XFEL cooler schematics]
+
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/1kWcoolingUnit7oct10.pdf XFEL cooler schematics and Controls]
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/CO2_XFEL_Schematics_v5.1.pdf Schematics for PLC]
 +
 
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/CO2_XFEL_Primary_Tester_v2.0.pdf Primary circuit test setup]
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/ECRaddition.pdf Schematics for ECR]
 +
 
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Schematics/CO2_XFEL_Controls_v3.0.pdf XFEL cooler controls]
  
 
== Calculations ==
 
== Calculations ==
 +
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/CO2_XFEL_Tubing_v1.0.pdf Tube diameters]
 +
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/CO2_XFEL_Accumulator_v3.0.pdf Accumulator size]
 +
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/AccuSpiralCalculation8oct10.pdf Accumulator spiral]
 +
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Calculations/CO2_XFEL_HeatExchangers_v3.0.pdf Heat Exchanger properties]
  
 
== Components ==
 
== Components ==
 +
{| class="wikitable" border="1" cellpadding="5" cellspacing="0"
 +
|-
 +
! component || ID ||  information || drawing ||  comment
 +
|-
 +
| accumulator || AC101 ||[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AC101/AC101_Hoefnagel.pdf Drawings] || Y|| by  Hoefnagel & Meijn
 +
|-
 +
| burst disk || PR1xx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Swagelok_SS-RDK-16-1900.pdf SS-RDK-16-1900] || N || 130bar burst
 +
|-
 +
| check valve || VL103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/check-valveMS-02-89.pdf 6L-CW4VR4] || N || one way valve
 +
|-
 +
| control valve || VL20x || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CAREL_E2V_030220815.pdf Carel E2V] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CAREL_EVD_0300006EN.pdf Control unit] || N || proportional control valve
 +
|-
 +
| cooling aggregate || CU201 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/FRCC-PC-009-A1-02.pdf VTZ038 compressor] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/MANUAL_vtz_Danfoss.pdf Frequency controller] || N || ECR condensing unit [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CU201/KoeltechnischSchema.pdf Koeltechnisch schema] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/CU201/ElectrischSchema_A1.pdf Electrisch schema]
 +
|-
 +
| filter || FT103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Swagelok_ss-4TF-TW-15.pdf SS-4TF-TW-15] || N ||
 +
|-
 +
| heater || HT110 || || N || make sure it is a sealed version
 +
|-
 +
| heat exchanger || HXxxx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AXP10.pdf AXP10] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AXP10_20H_F_20101007091810826-1.pdf CO2-R404A] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/AXP10_10H_F_selecties_nikhef-4.pdf CO2-CO2 ] || N || can test to 1.44*Pmax
 +
|-
 +
| flow sensor || FT103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/RHM_03.pdf RHM03] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Rheonik_NL083183_2010_10_06_10_18_05_397-3.pdf NL083183] || Y || flow to 1kg/min / different resonance freq. than RHM015 / can provide PED documents
 +
|-
 +
| flow transmitter || FT103 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/RHE_14.pdf RHE14]  || Y || together with flow sensor
 +
|-
 +
| valve handle extension || VL105, 108 || [http://www.nikhef.nl/pub/departments/mt/projects/CO2cooling/Projects/CO2components/CO2BallValves/Presentations/CO2ValveDesign1jul10.ppt Valve extender] || Y ||  order with Innodry?
 +
|-
 +
| 2-way valve || VL108, 112 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/MS-02-331.pdf SS-43GHLVCR4]  || Y || on-off valve with VCR connections / HL option = T form inside ball
 +
|-
 +
| 3-way valve || VL105, 111 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/MS-02-331.pdf SS-43GXLVCR4]  || Y || 3-way valve with L pattern
 +
|-
 +
| pressure transmitter || PT1xx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/920-483D-LR.pdf PTX5072-TC-A2-CA-H0-PE 0-100bar abs] || Y || GE sensing new product line / can provide conformity document
 +
|-
 +
| temperature sensor || TT1xx || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/E193-0_Which_TC_to_choose.pdf 2ABi15-230mm/ti/mf9/2AB25.nn/2meter] || N || Thermocoax
 +
|-
 +
| pump body || PM101 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/GearPump_body_SUURMOND.pdf Varicon]  || Y ||
 +
|-
 +
| pump head || PM101 || [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/GearPump_head_SUURMOND.pdf 1M-J/12/11/X-SS/S/Q/K200/DLC] || Y || compatible with CO2 / ask for PED documents
 +
|-
 +
| relieve valve || PR1xx || ||  N ||
 +
|-
 +
| vacuum pump || PM111 || [http://www.vacuubrand.com/en-pageID814.php Vacuubrand MD1] [http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Components/Vacubrand_MD1.pdf Vacuubrand catalog] || N ||
 +
|}
  
 
== Electronics ==
 
== Electronics ==
 +
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Electronics/CO2_XFEL_plc_components_v2.0.pdf Siemens S300 PLC Components]
 +
 +
[http://www.nikhef.nl/pub/experiments/atlas/co2/xfel/Electronics/CO2_XFEL_electronics_schematics_v2.0.pdf Electronics schematics]
  
 
== Drawings ==
 
== Drawings ==
 +
{| class="wikitable" border="1" cellpadding="5" cellspacing="0"
 +
|-
 +
! component  || ID ||  drawing || BOM ||  comment
 +
|-
 +
| flow meter || FT103 || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Flowsensor_fitting.pdf Flowsensor+fitting] [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Transmitter.pdf Flow transmitter RHE14]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_flowmeter_BOM.pdf Assy_flowmeter_BOM] ||
 +
|-
 +
| valve extension short || N/A ||  [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extention_short.pdf Assy_VL43g_2-way_valve_extention_short] || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extension_short_BOM.pdf Assy_VL43g_2-way_valve_extension_short_BOM] ||
 +
|-
 +
| valve extension long  || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extension_long.pdf Assy_VL43g_2-way_valve_extension_long] || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_2-way_valve_extension_long_BOM.pdf Assy_VL43g_2-way_valve_extension_long_BOM] ||
 +
|-
 +
| 3way valve extension short || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_short.pdf Assy_VL43g_3-way_valve_extension_short] || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_short_BOM.pdf Assy_VL43g_3-way_valve_extension_short_BOM] ||
 +
|-
 +
| 3way valve extension long || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_long.pdf Assy_VL43g_3-way_valve_extension_long] ||[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_3-way_valve_extension_long_BOM.pdf Assy_VL43g_3-way_valve_extension_long_BOM]  ||
 +
|-
 +
| electrical 2-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_short]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_short_BOM] ||
 +
|-
 +
| electrical 2-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_long]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_electrical_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_electrical_ball_valve_long_BOM] ||
 +
|-
 +
| electrical 3-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short_BOM] ||
 +
|-
 +
| electrical 3-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long_BOM] ||
 +
|-
 +
| manual 2-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_short]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_short_BOM] ||
 +
|-
 +
| manual 2-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_long]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_manual_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_manual_ball_valve_long_BOM] ||
 +
|-
 +
| manuall 3-way valve (S) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short_BOM.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short_BOM] ||
 +
|-
 +
| manuall 3-way valve (L) || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long_BOM.pdf Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long_BOM] ||
 +
|-
 +
| Accumulator || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Accumulator.pdf Accumulator] || ||
 +
|-
 +
| Heatexchanger AXP10-20 || HX204 || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-20.pdf Assy_Heatexchanger_AXP10-20]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-20_BOM.pdf Assy_Heatexchanger_AXP10-20_BOM] ||
 +
|-
 +
| Heatexchanger AXP10-10 || HX104 || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-10.pdf Heatexchanger_AXP10-10] 
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Heatexchanger_AXP10-10_BOM.pdf Assy_Heatexchanger_AXP10-10_BOM] ||
 +
|-
 +
| Assy Gearpump || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Gearpump.pdf Assy_Gearpump]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_Gearpump_BOM.pdf Assy_Gearpump_BOM] ||
 +
|-
 +
| Assy PTB Horizontal || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Horizontal.pdf Assy_PTB_Horizontal]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Horizontal_BOM.pdf Assy_PTB_Horizontal_BOM] ||
 +
|-
 +
| Assy PTB Vertical || N/A || [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Vertical.pdf Assy_PTB_Vertical]
 +
|| [http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Drawings/Assy_PTB_Vertical_BOM.pdf Assy_PTB_Vertical_BOM] ||
 +
|-
 +
|}
 +
 +
== Pictures ==
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4415.JPG Heatexchanger]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4414.JPG Heatexchanger]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4413.JPG Pipesections]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4654.JPG heatexchaner bracket]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4657.JPG Vaccumpumpplate]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4656.JPG Midsectionplate]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4658.JPG Buttomplate]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4655.JPG The Frame]
 +
 +
[http://www.nikhef.nl/pub/departments/mt/projects/XFEL/Pictures/IMG_4659.JPG The frame2]

Latest revision as of 14:41, 25 March 2011

General

Project plan / Specifications

Qualification of ClassII cooler

Conceptual Design

XFEL cooler schematics and Controls Schematics for PLC

Primary circuit test setup Schematics for ECR

XFEL cooler controls

Calculations

Tube diameters

Accumulator size

Accumulator spiral

Heat Exchanger properties

Components

component ID information drawing comment
accumulator AC101 Drawings Y by Hoefnagel & Meijn
burst disk PR1xx SS-RDK-16-1900 N 130bar burst
check valve VL103 6L-CW4VR4 N one way valve
control valve VL20x Carel E2V Control unit N proportional control valve
cooling aggregate CU201 VTZ038 compressor Frequency controller N ECR condensing unit Koeltechnisch schema Electrisch schema
filter FT103 SS-4TF-TW-15 N
heater HT110 N make sure it is a sealed version
heat exchanger HXxxx AXP10 CO2-R404A CO2-CO2 N can test to 1.44*Pmax
flow sensor FT103 RHM03 NL083183 Y flow to 1kg/min / different resonance freq. than RHM015 / can provide PED documents
flow transmitter FT103 RHE14 Y together with flow sensor
valve handle extension VL105, 108 Valve extender Y order with Innodry?
2-way valve VL108, 112 SS-43GHLVCR4 Y on-off valve with VCR connections / HL option = T form inside ball
3-way valve VL105, 111 SS-43GXLVCR4 Y 3-way valve with L pattern
pressure transmitter PT1xx PTX5072-TC-A2-CA-H0-PE 0-100bar abs Y GE sensing new product line / can provide conformity document
temperature sensor TT1xx 2ABi15-230mm/ti/mf9/2AB25.nn/2meter N Thermocoax
pump body PM101 Varicon Y
pump head PM101 1M-J/12/11/X-SS/S/Q/K200/DLC Y compatible with CO2 / ask for PED documents
relieve valve PR1xx N
vacuum pump PM111 Vacuubrand MD1 Vacuubrand catalog N

Electronics

Siemens S300 PLC Components

Electronics schematics

Drawings

component ID drawing BOM comment
flow meter FT103 Flowsensor+fitting Flow transmitter RHE14 Assy_flowmeter_BOM
valve extension short N/A Assy_VL43g_2-way_valve_extention_short Assy_VL43g_2-way_valve_extension_short_BOM
valve extension long N/A Assy_VL43g_2-way_valve_extension_long Assy_VL43g_2-way_valve_extension_long_BOM
3way valve extension short N/A Assy_VL43g_3-way_valve_extension_short Assy_VL43g_3-way_valve_extension_short_BOM
3way valve extension long N/A Assy_VL43g_3-way_valve_extension_long Assy_VL43g_3-way_valve_extension_long_BOM
electrical 2-way valve (S) N/A Assy_VL43g_1_4In_VCR_electrical_ball_valve_short Assy_VL43g_1_4In_VCR_electrical_ball_valve_short_BOM
electrical 2-way valve (L) N/A Assy_VL43g_1_4In_VCR_electrical_ball_valve_long Assy_VL43g_1_4In_VCR_electrical_ball_valve_long_BOM
electrical 3-way valve (S) N/A Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_short_BOM
electrical 3-way valve (L) N/A Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long Assy_VL43g_1_4In_VCR_3way_electrical_ball_valve_long_BOM
manual 2-way valve (S) N/A Assy_VL43g_1_4In_VCR_manual_ball_valve_short Assy_VL43g_1_4In_VCR_manual_ball_valve_short_BOM
manual 2-way valve (L) N/A Assy_VL43g_1_4In_VCR_manual_ball_valve_long Assy_VL43g_1_4In_VCR_manual_ball_valve_long_BOM
manuall 3-way valve (S) N/A Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_short_BOM
manuall 3-way valve (L) N/A Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long Assy_VL43g_1_4In_VCR_3way_manual_ball_valve_long_BOM
Accumulator N/A Accumulator
Heatexchanger AXP10-20 HX204 Assy_Heatexchanger_AXP10-20 Assy_Heatexchanger_AXP10-20_BOM
Heatexchanger AXP10-10 HX104 Heatexchanger_AXP10-10 Assy_Heatexchanger_AXP10-10_BOM
Assy Gearpump N/A Assy_Gearpump Assy_Gearpump_BOM
Assy PTB Horizontal N/A Assy_PTB_Horizontal Assy_PTB_Horizontal_BOM
Assy PTB Vertical N/A Assy_PTB_Vertical Assy_PTB_Vertical_BOM

Pictures

Heatexchanger

Heatexchanger

Pipesections

heatexchaner bracket

Vaccumpumpplate

Midsectionplate

Buttomplate

The Frame

The frame2

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